August 15, 2010

NOPE!

The previous time I updated my page last fall, I had hoped that I was done priming and was on my last go-around with block sanding. I wasn't there yet! Really things are going quite well, but the doors (especially the passenger side door) still had some issues to resolve. When using my longest Dura-Block (about 24") I found some unhappiness that had somehow escaped detection in my previous attempts. After many nights of re-working the doors, I am now confident that things can resume.

I have reprimed the reworked areas, and am eager to begin blocking them again. You really can't tell much difference from the pictures, so I'm not posting new ones yet. I do have some good news to report however, I have spoken to a guy I trust who owns a Mopar restoration shop nearby (about 45 minutes away) and he is willing (and more than able) to paint my Charger when I'm done sanding!

One of the reasons for the lack of progress lately has been how busy we've been as a family. Since spring we've been helping an elderly lady by cleaning up her property. Her late husband (who died about 20 years ago) was a mechanic, collector, and accumulator of lots and lots of stuff. Well she figured it was time to sell the place, so my family and I volunteered to help out. It was fun, and rewarding, but most of all, a lot of work! We sorted and hauled a bit over 90,000 lbs of scrap metal off her place to a scrap yard about 1 hour from there (each way). We hauled off several tons of trash (not included in the 90,000lb figure), over 125 tires (also not included in the 90,000lb figure), lots of cars, appliances, and assorted scrap metal. I did get a '67 Plymouth Belvedere which sadly had been mostly crushed but still had a few salvageable parts for my son's '67 Satellite, a '74 Dart Sport, and a '63 Dodge Dart GT both in decent shape. Some of these funds have given a boost to my "Charger paint job fund" and I hope and pray that before the close of 2010 my car will be very very RED! Please stay tuned.

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November 22, 2009

Third time's the charm...?

When you mention bodywork, especially block sanding, to most people, they imagine and/or describe something that goes on and on and on, seemingly with no end in sight. While I am still enjoying seeing my Charger get better and better with each stage of progress, I am looking forward to that final block-sanding in the sky when I can sand the entire car and see nothing but primer. Then I should know I'm done. Will I get that this time? I hope to know the answer to that in the next six weeks or so. This next round of blocking will be done with 600-grit paper, and things keep looking better and better. Stay tuned.

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November 17, 2009

Second block sanding all done

The second block sanding was done with 320-grit paper on Durablock sanding blocks in varying sizes and shapes. It is gratifying that there were fewer things that needed attention than the last time, and some areas, like the hood, are "there".

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August 17, 2009

Second round of 2K primer

The work continues. The application of the primer went well. I didn't repeat some of the mistakes I made last time, though I did make a couple of new mistakes. The good thing about the primer is that you end up sanding off your mistakes. It is very gratifying to see the panels coming out straighter and straighter. The next round of block sanding will begin shortly. While it was 150 grit last time, this time we'll be using 320 grit and we will be avoiding cutting down to bare metal. I'm not anticipating a problem with any severe high spots, but time and work will tell if I'm right.

Here's a slide show of a walkaround of the car with the second round of primer on it.

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Just before the second round of 2K primer

Well, my son and I finally finished the first round of block sanding on my Charger. After blowing the car off really well with compressed air and using a tack cloth on the body, I covered bare metal areas with self-etching primer. Then, after letting it dry for a day or two, I blew the car off with air again, washed it down with wax and grease remover, and tacked it off again one final time, in preparation for the second application of 2K primer.

Here's a slideshow of a walkaround of the car just before I started spraying. The various highs and lows exposed during block sanding are now much more level than before and are about to be covered up again.

Posted in RESTORATION | body | primer and paint | sanding | sheet-metal replacement | link to this page | | Comments (0)

July 29, 2009

Dividing the work, multiplying the fun


Sanding party

We recently had the treat of having my niece and nephew over at our house for a couple of days. While they were here, my son and I took my nephew out to the garage and showed him how much fun it is to sand on my Charger. The boys both did a really good job, and it was fun to teach them some of the things I've learned the hard way - not to mention it was really great for me to see that side of the car being sanded much more rapidly than when I'm working alone. Thank you, kids!

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June 03, 2009

Block Sanding 101

This summer, with our Bible study on vacation until fall, I find myself with some extra time on some evenings. My son and I have embarked on a project to get the block sanding moving at a quicker pace: I am teaching him what I have learned, and he is being a HUGE help. We are having a lot of fun together. We're making rapid progress on completing our first go-round of the car, and I anticipate during August putting on the next layers of 2K primer, and blocking the car out again, but then with 320-grit paper (we are using 150-grit on our first pass).

DSC_3080

Not only is it wonderful to spend time with my son and get things done, but an added bonus is seeing his growing enthusiasm for about the upcoming restoration of his 1967 Satellite. (You can see a picture of his car here.) Working on my Charger together is excellent training for him, because when we're done with my car, his is next and he will be doing much of the work on that project.

2009-06-03--block sanding together


DSC_3075

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December 14, 2008

2K Primer

Me with my Charger, December 2008
Here I am admiring the beautiful lines of my Dodge Charger. I happen to have been wearing my Charger-logo polo shirt while my wife was taking photos of the 2K primer job on the car, and she asked me to pose. (I am smiling.) All those boxes on the shelves in the background are full of parts to go on/in my Charger once the final paint job is done.


Well, finally I was able to get my 2K primer on my Charger. I am a year and a half or more behind where I thought I would be, but I spent that time learning better ways to straighten and perfect the body of the Charger. I am glad that I waited, as things are looking fairly good now, with three coats of the high-build primer on the car. I have begun the blocking-out process, and so far it is a lot of fun. Once the blocking-out is done, another several coats of primer will go on, and the car will be blocked out again. Hopefully by that point the body will be ready for paint. However, experience has shown me not to get in a rush, and to take time to do it right no matter how long (or how many tries) it takes.


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