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September 10, 2004

Rear valance quarters



Finishing off my current inventory of rust repair parts is this pair of rear valance corners. The passenger side rear valance corner is badly rusted, and once fitted, these will nicely tie in the new quarter panels with the rear valance, which had been replaced previously.

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Posted in 2004-present | RESTORATION | body | disassembly | rust & rust repair | sheet-metal replacement | link to this page | | Comments (0)

Trunk floor extension



On the passenger side where the rear quarter panel was more severely rusted, the trunk floor extension was rusted out as well, where it met the quarter panel. This piece purchased from Auto Body Specialties will give a solid backing for the new quarter panel on that side.

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Posted in 2004-present | RESTORATION | body | disassembly | rust & rust repair | sheet-metal replacement | link to this page | | Comments (0)

Rear window channel replacement piece



This other piece of metal required to complete the replacement of the rusted portions of the rear window channel was also purchased from Charger Specialties. This too seems to be of excellent workmanship. I will be very happy to have these pieces finally part of my car.

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Posted in 2004-present | RESTORATION | body | disassembly | rust & rust repair | sheet-metal replacement | link to this page | | Comments (0)

Window channel replacement pieces



Next I purchased this seemingly very well-made pair of sail panel/rear window channel pieces, made by Charger Specialties in Montana. Not only was I impressed with the parts themselves, but the packing and shipping were very well-thought-out, with my order arriving in a handmade wooden box to keep it safe.

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Posted in 2004-present | RESTORATION | body | disassembly | rust & rust repair | sheet-metal replacement | link to this page | | Comments (0)

Replacement quarter panels



These quarter panels were my first major sheet metal acquisition. They were made by Goodmark Industries. I got a great deal on them on Ebay, which allowed my son and me to have a fun trip together to go get them in the truck. I was impressed with the quality of work on these. The real test will be fitting them to the car later, though. We are considering using an Eastwood Company weldless panel repair process to help make this easier. If anyone reading this has experience with this process, good or bad, I would be interested to hear what you have to say; please feel free to email me about it.

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Posted in 2004-present | RESTORATION | body | disassembly | rust & rust repair | sheet-metal replacement | link to this page | | Comments (0)

rust in the window channel



In removing the vinyl top some years ago, I discovered I had a seemingly small patch of rust on the driver's side rear window area. Years later, after removing the rear window and trim, I discovered a fairly large rust hole on the driver's side, with some significant but less extensive rust on the passenger's side corner. The window channel across the bottom was in very poor condition also. I was discouraged upon discovering so much rust on my car, but after looking at various websites and eBay, I have realized that this amount of rust is not only fairly common, but less extensive than a lot of cars that are being restored.
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Posted in 2004-present | RESTORATION | body | disassembly | rust & rust repair | link to this page | | Comments (0)

rust in the lower quarter



It was astounding to me to discover how much actual decay had taken place in my lower quarter panels. The passenger side was especially bad. I sanded off much of the paint and then used hand tools to pull the metal away to reveal the full extent of the damage. As is visible in this photo, the rear valance corner is rusted through, as is the vertical part of the trunk floor extension behind the lower quarter panel. With the plethora of dents, large and small, this rust helped me to decide that the rear quarters would be replaced rather than reworked.

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Posted in 2004-present | RESTORATION | body | disassembly | rust & rust repair | link to this page | | Comments (0)